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Vortec Enclosure Coolers

Vortec Enclosure Coolers

U.S. Metric

Product Overview

Enclosure Coolers keep Electrical and Electronic Enclosures cool, clean and protected and are a low cost alternative to expensive, high maintenance air conditioners; and avoid contamination with dirty, humid air caused by fans.

Today’s small, compact multi-function electronic controls, variable speed drives, servos and programmable logic controllers are extremely sensitive to heat and contamination.  Smaller cabinet sizes make temperature control difficult and prone to premature failures.  Excessive heat will cause digital displays to misread, controls to drift, and breakers to trip below rated loads.  The result is productivity lost due to machine or line shutdowns.

Vortex Enclosure Coolers maintain a slight pressurization in the cabinet to keep electrical and electronic components clean and dry; and most are thermostatically controlled to maintain enclosure temperatures within a specified temperature range.

Vortec offers multiple types of enclosure coolers to meet your enclosure cooling needs, all available in a variety of cooling capacities and ratings (NEMA, IP, HazLoc): 


Vortex A/C
  • Very quiet, 62 dBA operation
  • Installs in 5 minutes
  • Mechanical thermostat, no electricity required
  • Sleek modern design
  • Top or side mount

Panel Guard

  • Mechanical thermostat, no electricity required
  • Top mount

Vortex Enclosure Coolers

  • Available in both electric thermostat and no thermostat (constant run) models
  • Top mount

Benefits

  • Easy to install, with the Vortex A/C and Panel Guard models installing in about 5 minutes
  • Thermostatically controlled models maintain enclosure temperatures within ideal range
  • Highly reliable, with full 10 year warranty
  • Vortex A/C models are very quiet, 62 dBA operation
  • No ambient, dirty or humid air enters the cabinet
  • Can be used on all cabinets, even in tight spaces
  • No wiring required to install Vortex A/C, Panel Guard, and constant run Vortex Cooler models
  • Operate in environments up to 175 deg F
  • Multiple cooling capacities available, to optimize performance and operating cost
  • Low cost, compared to Freon air conditioners
  • Thermostatically controlled models reduce operating cost
  • Little maintenance required, as compared to Freon A/C, fans and heat exchangers
  • Use no refrigerants

Features

  • Top, side or front (door) mount models available
  • Small footprint to fit on all enclosures and in confined areas
  • Mechanical thermostat models maintain temperature between 80 – 90 deg F
  • Electrical thermostat models can be set to desired temperature +/- 3 deg F
  • Supplied with air filter and ducting kit
  • Maintains slight pressurization in the enclosure
  • UL Listed and UL Classified

Benefits

  • Easy to install, with the Vortex A/C and Panel Guard models installing in about 5 minutes
  • Thermostatically controlled models maintain enclosure temperatures within ideal range
  • Highly reliable, with full 10 year warranty
  • Vortex A/C models are very quiet, 62 dBA operation
  • No ambient, dirty or humid air enters the cabinet
  • Can be used on all cabinets, even in tight spaces
  • No wiring required to install Vortex A/C, Panel Guard, and constant run Vortex Cooler models
  • Operates in environments up to 80 deg C
  • Multiple cooling capacities available, to optimize performance and operating cost
  • Low cost, compared to Freon air conditioners
  • Thermostatically controlled models reduce operating cost
  • Little maintenance required, as compared to Freon A/C, fans and heat exchangers
  • Use no refrigerants

Features

  • Top, side or front (door) mount models available
  • Small footprint to fit on all enclosures and in confined areas
  • Mechanical thermostat models maintain temperature between 27 – 32 deg C
  • Electrical thermostat models can be set to desired temperature +/- 1.7 deg C
  • Supplied with air filter and ducting kit
  • Maintains slight pressurization in the enclosure

Vortex A/C Coolers

Control system reliability decreases as temperatures rise, doubling with each 18 deg F (10 deg C) increase in temperature. To keep production on track, the Vortex A/C enclosure coolers protect control cabinets in harsh environments up to 175 deg F.

Description
Rating
Thermostat Option
Quiet or Standard
System or Cooler Only?
Cooling Capacity, BTU/hr
Item #
Vortex A/C
NEMA 12
Mechanical
Quiet
System
900
7615
1500
7625
2500
7635
5000
7670
Vortex A/C
NEMA 12
Mechanical
Quiet
Cooler Only
900
7115
1500
7125
2500
7135
5000
7170
Vortex Coolers
NEMA 12
Electric
Standard
System
400
750
900
740
1500
790
2500
795
5000
7970
Vortex Coolers
NEMA 12
None
Standard
System
400
760
900
730
1500
780
2500
785
5000
7870
Vortex Coolers
NEMA 12
None
Standard
Cooler Only
400
711
1500
721
900
721-15H
2500
721-35H
Vortex A/C
NEMA 4
Mechanical
Quiet
System
900
7715
1500
7725
2500
7735
5000
7770
Vortex A/C
NEMA 4
Mechanical
Quiet
Cooler Only
900
7015
1500
7025
2500
7035
5000
7070
Panel Guard
NEMA 4
Mechanical
Standard
System
900
770-15H
1500
770
2500
770-35H
Panel Guard
NEMA 4
Mechanical
Standard
Cooler Only
1500
701
900
701-15H
2500
701-35H
Vortex Coolers
NEMA 4
Electric
Standard
System
900
747
1700
797
2500
797-35H
5000
7975
Vortex Coolers
NEMA 4
None
Standard
System 
900
737
1700
787
2500
787-35H
5000
7875
Vortex Coolers
NEMA 4
None
Standard
Cooler Only
1700
727
900
727-15H
2500
727-35H
Vortex A/C
NEMA 4X
Mechanical
Quiet
System
900
7715
1500
7725
2500
7735
5000
7770
Vortex A/C
NEMA 4X
Mechanical
Quiet
Cooler Only
900
7015
1500
7025
2500
7035
5000
7070
Vortex Coolers
NEMA 4X
Electric
Standard
System
900
747SS
1700
797SS
2500
797SS-35H
5000
7975SS
Vortex Coolers
NEMA 4X
None
Standard
System
900
737SS
1700
787SS
2500
787SS-35H
5000
7875SS
Vortex Coolers
NEMA 4X
None
Standard
Cooler Only
1700
727SS
900
727SS-15H
2500
727SS-35H
Hazardous Location Vortex A/C
Class 1, Div 2
Mechanical
Quiet
System
900
7515
1500
7525
2500
7535
5000
7570
Hazardous Location Vortex A/C
Class 1, Div 2
Mechanical
Quiet
Cooler Only
900
7215
1500
7225
2500
7235
5000
7270
Description
Rating
Thermostat Option
Quiet or Standard
System or Cooler Only?  
Cooling Capacity, Watts
Item #
Vortex A/C
NEMA 12
Mechanical
Quiet  
System
264
7615
440
7625
733
7635
1465
7670
Vortex A/C
NEMA 12
Mechanical
Quiet  
Cooler Only
264
7115
440
7125
733
7135
1465
7170
Vortex Coolers
NEMA 12
Electric
Standard
System
117
750
264
740
440
790
733
795
1465
7970
Vortex Coolers
NEMA 12
None
Standard
System
117
760
264
730
440
780
733
785
1465
7870
Vortex Coolers
NEMA 12
None
Standard
Cooler Only
117
711
264
721-15H
440
721
733
721-35H
Vortex A/C
NEMA 4
Mechanical
Quiet  
System
264
7715
440
7725
733
7735
1465
7770
Vortex A/C
NEMA 4
Mechanical
Quiet  
Cooler Only
264
7015
440
7025
733
7035
1465
7070
Panel Guard
NEMA 4
Mechanical
Standard
System
264
770-15H
440
770
733
770-35H
Panel Guard
NEMA 4
Mechanical
Standard
Cooler Only
264
701-15H
440
701
733
701-35H
Vortex Coolers
NEMA 4
Electric
Standard
System
1465
747
498
797
733
797-35H
1465
7975
Vortex Coolers
NEMA 4
None
Standard
System 
264
737
498
787
733
787-35H
1465
7875
Vortex Coolers
NEMA 4
None
Standard
Cooler Only
264
727-15H
498
727
733
727-35H
Vortex A/C
NEMA 4X
Mechanical
Quiet  
System
264
7715
440
7725
733
7735
1465
7770
Vortex A/C
NEMA 4X
Mechanical
Quiet  
Cooler Only
264
7015
440
7025
733
7035
1465
7070
Vortex Coolers
NEMA 4X
Electric
Standard
System
264
747SS
498
797SS
733
797SS-35H
1465
7975SS
Vortex Coolers
NEMA 4X
None
Standard
System
264
737SS
498
787SS
733
787SS-35H
1465
7875SS
Vortex Coolers
NEMA 4X
None
Standard
Cooler Only
498
727SS
264
727SS-15H
733
727SS-35H
Hazardous Location Vortex A/C
Class 1, Div 2
Mechanical
Quiet  
System
264
7515
440
7525
733
7535
1465
7570
Hazardous Location Vortex A/C
Class 1, Div 2
Mechanical
Quiet  
Cooler Only
264
7215
440
7225
733
7235
1465
7270

Case Studies

Targeted Cooling of Electrical Systems in Hot & Dirty Environments:

Steel mills are extremely hot and often dirty environments yet their operations rely on highly sensitive electronic equipment which must be kept clean and cool. How to solve this inherent contradiction? Many steel industry firms turn to Vortec for expert understanding of their unique cooling needs for targeted cooling.

Click Here to Read

Vortec Chills Out Control Panels in Food Manufacturing Plants:

Control panels in food manufacturing plants must be protected from frequent wash-downs as well as high temperatures, or it can result in thousands of dollars of lost revenue. Vortec's coolers are compact and lightweight enough to do the job.

Click Here to Read

A Case Study in Creativity:

A pipe coating firm adapts Vortex A/C enclosure coolers to solve a host of space, heat, and operational issues. Featured in organic finishing section of Metal Finishing magazine, this case study explains how natural gas pipeline powder coater EP Pipe Coating (Panama City, Fla.) used four Vortex A/C enclosure coolers to solve space and configuration issues posed by conventional air conditioners on an OEM powder coating system.

Click Here to Read

Accessories

Oil Removal Filter 701S-54

Models: 7535, 7570, 7635, 7670, 7735, 7770, 770-35H, 785, 7870, 787-35H, 7875, 7875SS, 787SS-35H, 795, 7970, 797-35H, 7975, 7975SS, 797SS-35H
Oil Removal Filter 701S-48

Models: 737, 747, 7515, 7525, 7615, 7625, 7715, 7725, 730, 737SS, 740, 747SS, 750, 760, 770, 770-15H, 780, 787, 787SS, 790, 797, 797SS
Valve and Thermostat Kit-120 VAC 721T-70

Models: 737, 730, 737SS, 760, 780, 787, 787SS
   
Valve and Thermostat Kit-120 VAC 721T-100

Models: 785, 787-35H, 787SS-35H
Valve and Thermostat Kit-240 VAC 721T-80

Models: 737, 730, 737SS, 760, 780, 787, 787SS, 747, 740, 747SS, 750, 790, 797, 797SS
     
Valve and Thermostat Kit-240 VAC 721T-110

Models: 785, 787-35H, 787SS-35H, 795, 797-35H, 797SS-35H
Valve and Thermostat Kit-240 VAC 721T-130

Models: 7870, 7875, 7875SS, 7970, 7975, 7975SS
 

Request Info

Vortec products are designed to conserve compressed air, reduce factory air-related noise and operating costs, increase equipment efficiently, and improve manufacturing methods and productivity. We believe you will find that all of the products we manufacture are user-friendly, easy to maintain, and are of the highest quality for long and reliable operation. Our entire staff is committed to top quality standards and continuous improvement in our manufacturing, customer service, and product support. Please Contact Us to request information regarding our Enclosure Coolers.

Dual-Force Vac Drum Pump

Dual-Force Vac Drum Pump

U.S.Metric

Product Overview

The Dual Force Vac System is a convenient and versatile solution for liquid material handling and spill clean up. Using powerful Transvector technology, the Dual Force Vac Drum Pump can either fill or discharge a 55 gallon drum in under two minutes. It switches easily -- with a 1/4 turn of a knob -- from fill to discharge mode. And the Dual Force Vac can handle viscous liquids and particulates. Quiet and safe, the Dual Force Vac is air-powered with no moving parts, meaning no motor burn out and no shock hazard. It quickly installs on a 55 gallon drum and comes with a 10 foot hose and nozzle. An optional aluminum wand and squeegee are available to facilitate spill pick up.

Product Overview

The Dual Force Vac System is a convenient and versatile solution for liquid material handling and spill clean up. Using powerful Transvector technology, the Dual Force Vac Drum Pump can either fill or discharge a 200 liter drum in under two minutes. It switches easily -- with a 1/4 turn of a knob -- from fill to discharge mode. And the Dual Force Vac can handle viscous liquids and particulates. Quiet and safe, the Dual Force Vac is air-powered with no moving parts, meaning no motor burn out and no shock hazard. It quickly installs on a 200 liter drum and comes with a 3m hose and nozzle. An optional aluminum wand and squeegee are available to facilitate spill pick up.

Benefits

  • Fast pick up or discharge, fills or empties a drum in less than 2 minutes
  • Cleans machine sumps including chips and particulates
  • Handles liquids up to 1500 cPs
  • Handles particulates and swarf with ease
  • Single tool switches quickly from discharge to suction
  • Safe, with no shock hazard
  • Low maintenance, with no motor or moving parts

Features

  • Ease of use with patented design
  • Automatic safety shut off valve prevents overflows
  • Relief valve limits internal drum pressure to 8 psig
  • Installs on a 55 gallon drum in less than a minute: Drum spec UN/1A1/X1.8/300
  • Resistant to most non-volatile, non-flammable liquids
  • Optional wand and squeegee kit handles large floor spills
  • Switches from fill to discharge mode with a ¼ turn of a knob
  • Installed unit pivots 360 deg for easy hookup to compressed air line; facilitates caster-mounted drum portability
  • Included with Model 2109:
    • Pump assembly with integral overflow preventer and pressure relief valve
    • 10 foot hose and nozzle
    • Compressed air filter
    • Drum evacuation tube
    • Extension wand
  • Available Spill Pick Up Kit, Model 2102, includes aluminum wand and squeegee

Benefits

  • Fast pick up or discharge, fills or empties a drum in less than 2 minutes
  • Cleans machine sumps including chips and particulates
  • Handles liquids up to 1500 cPs
  • Handles particulates and swarf with ease
  • Single tool switches quickly from discharge to suction
  • Safe, with no shock hazard
  • Low maintenance, with no motor or moving parts

Features

  • Ease of use with patented design
  • Automatic safety shut off valve prevents overflows
  • Relief valve limits internal drum pressure to 1.6 bar
  • Installs on a 200L drum in less than a minute: Drum spec UN/1A1/X1.8/300
  • Resistant to most non-volatile, non-flammable liquids
  • Optional wand and squeegee kit handles large floor spills
  • Switches from fill to discharge mode with a ¼ turn of a knob
  • Installed unit pivots 360 deg for easy hookup to compressed air line; facilitates caster-mounted drum portability
  • Included with Model 2109:
    • Pump assembly with integral overflow preventer and pressure relief valve
    • 3 m hose and nozzle
    • Compressed air filter
    • Drum evacuation tube
    • Extension wand
  • Available Spill Pick Up Kit, Model 2102, includes aluminum wand and squeegee

Applications

  • Liquid transfers
  • Coolant sumps, even with solids
  • Sludge & waste water
  • Spill pick up
  • Containment aprons

Dual-Force Vac Drum Pump

The Dual Force Vac Drum Pump operates in two modes: FILL mode and DISCHARGE mode; it fills or empties a 55 gallon drum in less than two minutes. It is ideal for cleaning up spills and sumps, even with viscous liquids and particulates; and for material handling. No motors to burn out and no shock hazards.

Model# 2109
Compressed Air Pressure1, psig 50-100
Air Consumption, scfm 15-23
Vacuum, inch of Hg 6.7-9.5
Fill Rate2, gal per min 29.5-33
Empty Rate2,gal per min 37-33
Weight, lbs 10

(1) Do not operate the Dual Force Vac Drum Pump at less than 50 psig or more than 100psig
(2) Flow rates are based on a liquid viscosity of 0.8 cPs


Model# 2109
Compressed Air Pressure1, bar 3.5-6.9
Air Consumption, slpm 425-651
Vacuum, kPa 22.7-32.2
Fill Rate2, li per min 112-125
Empty Rate2,li per min 140-125
Weight, kg 4.58

(1) Do not operate the Dual Force Vac Drum Pump at less than 3.5 bar or more than 6.9bar
(2) Flow rates are based on a liquid viscosity of 0.8 cPs


Product Brochures
2109 Dual-Force Vac Drum Pump
Installation and Operating Instructions
2109 Dual Force Vac Drum Pump
Company Documents
10 Year Warranty
Terms and Conditions
Dimension & Specifications
Spill Pick Up Kit
Dual-Force Vac Drum Pump

Accessories

   

Request Info

Vortec products are designed to conserve compressed air, reduce factory air-related noise and operating costs, increase equipment efficiently, and improve manufacturing methods and productivity. We believe you will find that all of the products we manufacture are user-friendly, easy to maintain, and are of the highest quality for long and reliable operation. Our entire staff is committed to top quality standards and continuous improvement in our manufacturing, customer service, and product support. Please Contact Us to request information regarding our Dual-Force Vac Drum Pump.

Filters and Regulators
Back
Cooling PAC with Belt

Personal Air Conditioner with Belt

U.S. Metric

Product Overview

Workers in extreme temperatures wear Personal Air Conditioners (PACs) to minimize heat stress, cold stress and fatigue and improve comfort and productivity. The new Dual Action PAC switches quickly from cold to hot, to provide comfort in all seasons.

Vortec PACs have two components:

  • a cooling/heating tube with belt that generates cold and/or hot air to provide air flow to the worker;
  • a diffuse cooling vest through which the cold or hot air flows to cool the worker’s torso and neck

PACs are available in three cooling capacities, and two models that provide versatility to switch back and forth between heating and cooling. All models can achieve temperature differentials of +/- 45 – 60 deg F from the inlet compressed air temperature using vortex tube technology. The cooling only models are adjustable by the worker using an integral temperature adjust knob.

The diffuse air vest is available in three sizes and provides continuous cooled or heated air through its perforated inner lining. The durable plasticized PVC vest allows full range of motion with no airflow restrictions; and does not absorb sweat or other contaminants. The vest can be worn under other protective clothing and features a collar that can be unfolded to deliver airflow to the neck and face. A vest extension is also available to accommodate varying sizes.

Product Overview

Workers in extreme temperatures wear Personal Air Conditioners (PACs) to minimize heat stress, cold stress and fatigue and improve comfort and productivity. The new Dual Action PAC switches quickly from cold to hot, to provide comfort in all seasons.

Vortec PACs have two components:

  • a cooling/heating tube with belt that generates cold and/or hot air to provide air flow to the worker;
  • a diffuse cooling vest through which the cold or hot air flows to cool the worker’s torso and neck

PACs are available in three cooling capacities, and two models that provide versatility to switch back and forth between heating and cooling. All models can achieve temperature differentials of +/- 33 deg C from the inlet compressed air temperature using vortex tube technology. The cooling only models are adjustable by the worker using an integral temperature adjust knob.

The diffuse air vest is available in three sizes and provides continuous cooled or heated air through its perforated inner lining. The durable plasticized PVC vest allows full range of motion with no airflow restrictions; and does not absorb sweat or other contaminants. The vest can be worn under other protective clothing and features a collar that can be unfolded to deliver airflow to the neck and face. A vest extension is also available to accommodate varying sizes.

Benefits

  • Improves worker safety
  • Eliminates the incidence of worker heat stress or cold stress
  • Reduces frequency and duration of non-productive cooling and warming work breaks
  • Maximizes worker productivity and comfort in extreme temperatures
  • Eliminates the need to air condition large warehouse or shop areas

Features

  • Provide continuous, consistent cooling, unlike ice or gel paks
  • The Dual Action PAC can be easily switched from one mode to the other by rotating the tube and swapping the muffler from one end to the other.
  • Three cooling capacities available in the cooling only mode; heating and cooling model is available at two heat/cool capacities
  • Air is delivered at up to +/- 45-60 deg F differential from the compressed air inlet
  • Cooling only version has easy temperature adjustment by user, even with gloved hands
  • All PAC models are supplied with an adjustable waist belt and an Industrial Interchange style quick connect for attachment to the compressed air supply
  • Can be worn under other protective clothing
  • Three vest sizes available to fit all workers, plus a vest extension for varying sizes
  • Vest is impermeable to sweat, dirt and other contaminants; easily cleaned
  • Collar unfolds to deliver air to the neck & face
  • Vest allows full range of motion with no airflow restrictions
  • Vest collar unfolds to deliver air flow to neck and face
  • The vest is made of an abrasion resistant, flame retardant vinyl laminated nylon that is self-extinguishing and has a melting point of 300°F.

Benefits

  • Improves worker safety
  • Eliminates the incidence of worker heat stress or cold stress
  • Reduces frequency and duration of non-productive cooling and warming work breaks
  • Maximizes worker productivity and comfort in extreme temperatures
  • Eliminates the need to air condition large warehouse or shop areas

Features

  • Provide continuous, consistent cooling, unlike ice or gel paks
  • The Dual Action PAC can be easily switched from one mode to the other by rotating the tube and swapping the muffler from one end to the other.
  • Three cooling capacities available in the cooling only mode; heating and cooling model is available at two heat/cool capacities
  • Air is delivered at up to +/- 25 - 33 deg C differential from the compressed air inlet
  • Cooling only version has easy temperature adjustment by user, even with gloved hands
  • All PAC models are supplied with an adjustable waist belt and an Industrial Interchange style quick connect for attachment to the compressed air supply
  • Can be worn under other protective clothing
  • Three vest sizes available to fit all workers, plus a vest extension for varying sizes
  • Vest is impermeable to sweat, dirt and other contaminants; easily cleaned
  • Collar unfolds to deliver air to the neck & face
  • Vest allows full range of motion with no airflow restrictions
  • Vest collar unfolds to deliver air flow to neck and face
  • The vest is made of an abrasion resistant, flame retardant vinyl laminated nylon that is self-extinguishing and has a melting point of 149°C.

Applications

  • Foundries
  • Powder Coating
  • Welding Operations
  • Steel Mills
  • Sand Blasting
  • Asbestos Abatement
  • Power Plants
  • Mines
  • Casting Shops
  • Smelters
  • Boiler Rooms
  • Metal Production
  • Paint Baking Operations
  • Forging Shops
  • Refrigerated Lockers
  • Hazardous Waste Removal
  • Unconditioned Warehouses
  • Warming breaks for construction workers
Personal Air Conditioner with Belt 22815 22825 22835
Description Cooling only Cooling only Cooling only
Cooling Capacity (BTU/hr) 900 1500 2500
Air Consumption @ 100 psig (scfm) 15 25 35
Temperature Drop or Change (deg F) 60 60 60
Recommended filter model 701S-24A 701S-24A 701S-36A
For use with:
855 X X X
857 - X X
859 - -
X
Personal Air Conditioner with Belt 22815 22825 22835
Description Cooling only Cooling only Cooling only
Cooling Capacity (Watts) 264 440 733
Air Consumption @ 100 psig (slpm) 425 708 991
Temperature Drop or Change (deg C) 33 33 33
Recommended filter model 701S-24A 701S-24A 701S-36A
For use with:
855 X X X
857 -
X X
859 - - X
Product Brochures
Personal Air Conditioner
Dual Action Personal Air Conditioner
Installation and Operating Instructions
22815, 22825, 22835, 855, 857, 859
Company Documents
10 Year Warranty
Terms and Conditions
Dimension & Specifications
220
228x5

Case Studies

Keeping older veteran employees cool and healthy under hot conditions:

Vortec's Personal Air Conditioners (PACs) make high temperature work environments more comfortable and healthy for workers at DRS Technologies when working in paint booths, reducing the need for frequent work breaks, and improving productivity and safety.

Click Here to Read

Body Cooling under Pressure Protective Equipment:

Vortec's cooling vests solve a challenge at an electrical equipment recycling facility by standing up to the heat of Alabama summers, in a facility where the high number of air exchanges in the room make it impossible to successfully cool the entire area with air conditioners.

Click Here to Read

Safety and Comfort for Foundry Workers:

Temperatures in the production area of an Aluminum billet manufacturing facility sometimes soar to 150 degrees Fahrenheit during the summer months. Ohio Valley Aluminum Safety Manager relies on Vortec Personal Air Conditioners to keep workers in the plant cool and safe, while not interfering with the ambient temperatures needed to produce high quality billet.

Click Here to Read

Keeping Welders Cool:

Respiratory Equipment uses Vortec’s Personal Air Conditioners 
Thanks to our client Arc One, cooler heads prevail in the welding industry. Vortec helps make it possible for Arc One to extend its line of welding personal safety equipment, developing a personal cooling helmet for welders.

Click Here to Read


Accessories

5 Micron Air Filter 701S-24A

Models: 22815, 22825
5 Micron Air Filter 701S-36A

Models: 22835, 29635
Oil Removal Filter 701S-48

Models: 22815, 22825
   
 
Oil Removal Filter 701S-54

Models: 22835, 29635
 

Request Info

Vortec products are designed to conserve compressed air, reduce factory air-related noise and operating costs, increase equipment efficiently, and improve manufacturing methods and productivity. We believe you will find that all of the products we manufacture are user-friendly, easy to maintain, and are of the highest quality for long and reliable operation. Our entire staff is committed to top quality standards and continuous improvement in our manufacturing, customer service, and product support. Please Contact Us to request information regarding our Personal Air Conditioner products.

Standard Cold Air Guns

Cold Air Guns

U.S. Metric

Product Overview

Versatile Spot Cooling for Machining, Repair Shops and More

Cold Air Guns use vortex tube technology and filtered compressed air to produce sub-freezing airas low as -30 deg F for numerous industrial spot cooling applications. With no moving parts to wear out, Cold Air Guns require no electricity, just a compressed air source.

Cold Air Guns are most often used for cooling of metal parts, in the machining and repair of metals, plastics, wood, ceramics and other materials. Cold air machining outperforms mist coolants and substantially increases tool life and feed rates on dry machining operations. The effective cooling from a Cold Air Gun can eliminate heat-related parts growth while improving parts tolerance and surface finish quality. Cold Air Guns have adjustable temperature and flow settings; and some models have a frost free nozzle to eliminate mess from frost and condensation.

Product Overview

Versatile Spot Cooling for Machining, Repair Shops and More

Cold Air Guns use vortex tube technology and filtered compressed air to produce sub-freezing airas low as -34 deg C for numerous industrial spot cooling applications. With no moving parts to wear out, Cold Air Guns require no electricity, just a compressed air source.

Cold Air Guns are most often used for cooling of metal parts, in the machining and repair of metals, plastics, wood, ceramics and other materials. Cold air machining outperforms mist coolants and substantially increases tool life and feed rates on dry machining operations. The effective cooling from a Cold Air Gun can eliminate heat-related parts growth while improving parts tolerance and surface finish quality. Cold Air Guns have adjustable temperature and flow settings; and some models have a frost free nozzle to eliminate mess from frost and condensation.

Benefits

  • Increase dry machining speeds up to 36%
  • Extend tool life by 50%
  • Eliminates the mess, expense and safety concerns of using mist coolants
  • Reduce waiting or normalization time by cooling parts faster
  • Eliminate the potential for burning and scorching
  • Avoid secondary parts cleaning after machining
  • Reduce grinding wheel loading caused by overheating
  • Airflow clears sawdust, shavings and dirt away from surface

Features

  • Creates cold air up to 100 F deg below the inlet compressed air temperature
  • Quiet operation; meets OSHA noise specifications
  • Adjustable temperature and flow rate
  • Highly reliable with no moving parts
  • Low pressure outlet air
  • Uses only compressed air – no Freon
  • System includes a magnetic base and a 5 micron auto-drain compressed air filter
  • Magnetic base allows for easy, close in positioning and easy portability
  • Ergonomic trigger mechanism on the Cold Air Pistol
  • Frost free nozzle eliminates mess from frost and condensation

Benefits

  • Increase dry machining speeds up to 36%
  • Extend tool life by 50%
  • Eliminates the mess, expense and safety concerns of using mist coolants
  • Reduce waiting or normalization time by cooling parts faster
  • Eliminate the potential for burning and scorching
  • Avoid secondary parts cleaning after machining
  • Reduce grinding wheel loading caused by overheating
  • Airflow clears sawdust, shavings and dirt away from surface

Features

  • Creates cold air up to + 56 C deg below the inlet compressed air temperature
  • Quiet operation; meets OSHA noise specifications
  • Adjustable temperature and flow rate
  • Highly reliable with no moving parts
  • Low pressure outlet air
  • Uses only compressed air – no Freon
  • System includes a magnetic base and a 5 micron auto-drain compressed air filter
  • Magnetic base allows for easy, close in positioning and easy portability
  • Ergonomic trigger mechanism on the Cold Air Pistol
  • Frost free nozzle eliminates mess from frost and condensation

Applications

  • Milling, drilling, turning and other metalworking operations
  • Machining of plastics, composites, wood & other materials
  • Bearing replacement
  • Surface grinding, drill & tool sharpening
  • Cooling of molds & molded pieces
  • Cooling of hot metal parts
  • CNC Routers, blades & band saws
  • Spot cooling of parts & assemblies
  • Industrial sewing & textiles
  • Setting hot melts & adhesives
  • Thermal testing of sensors
  • Cooling welds & solders

Cold Air Gun in an OEM Application

MAG uses the Vortec Cold Air Gun in their VIPER® Fiber Placement Systems to improve the quality of the aerospace parts produced by VIPER. The Cold Air Gun chills and conditions the pre-impregnated graphite fiber resin, making it easier to dispense and resulting in the highest possible dexterity, flexibility and range for large to complex aerospace parts.

Cold Air Gun 610 620 630
Compressed air pressure (psig) 80 - 100 80 - 100 80 - 100
Inlet size (NPT pipe thread, inches) 1/4 1/4 1/4
Minimum Outlet Temperature, deg F
(at 70 deg F inlet air)
-10 10 30
Cooling Capacity (BTU/hr) 900 1500 2500
Air Consumption @ 100 psig (scfm) 15 25 35
Outlet Air Flow Rate (scfm) 2 to 15 8 to 25 18 to 35
Dimensions, inches      
      Overall Length  18 5/8 18 5/8 18 5/8
      Diameter 1 3/4 1 3/4 1 3/4
      Nozzle Length 8 8 8
      Flexible Nozzle Diameter 1 1 1
      Outlet Diameter (ID) 3/8 3/8 3/8
      Magnetic base diameter 3  3/16 3  3/16 3  3/16
      Magnetic base height 4 1/8 4 1/8 4 1/8
Weight, lbs 3.0 3.0 3.2
Supply hose      
      Diameter, inch  3/8  3/8  1/2
      Maximum recommended distance, feet 25 15 30
Recommended filter size 25 scfm 25 scfm 35 scfm
Recommended filter model 701S-24A 701S-24A 701S-36A
Cold Air Gun 610 620 630
Compressed air pressure (bar) 5.5 - 7 5.5 - 7 5.5 - 7
Inlet size 1/4" NPT 1/4" NPT 1/4" NPT
Minimum Outlet Temperature, deg C
(at 20 deg C inlet air)
-23 -12 -1
Cooling Capacity (BTU/hr) 225 378 630
Air Consumption @ 100 psig (slpm) 425 708 991
Outlet Air Flow Rate (slpm) 57 to 425 227 to 708 510 to 991
Dimensions, mm      
      Overall Length  473 473 473
      Diameter 44 44 44
      Nozzle Length 203 203 203
      Flexible Nozzle Diameter 25 25 25
      Outlet Diameter (ID) 9.5 9.5 9.5
      Magnetic base diameter 81 81 81
      Magnetic base height 105 105 105
Weight, kg 1.4 1.4 1.5
Supply hose      
      Diameter, mm 9.50 9.50 12.70
      Maximum recommended
distance, meters
8 5 9
Recommended filter size, slpm 708 708 991
Recommended filter model 701S-24A 701S-24A 701S-36A
Product Brochures
Cold Air Guns
Installation and Operating Instructions
Standard Cold Air Guns
Company Documents
10 Year Warranty
Terms and Conditions
Dimension & Specifications
Standard Cold Air Guns 610, 620, 630

Case Studies

Cold Air Gun Improves Production Rates & Quality in Paper Production:

High heat on a 40” saw blade caused Carolina Paper Company to suspend production frequently to allow the blade to cool. After installing the Vortec Cold Air Gun, production rates improved by 42% and scorching was eliminated.

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Wrapping It Up: Vortex Air Gun Aids in Aerospace Applications:

A ribbon of composite graphite material wraps aerospace structures in Vortec client MAG’s innovative VIPER® Fiber Placement Systems. Vortec’s Cold Air Gun 610 ensures the composite tape achieves the correct shape without wrinkling.

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Accessories

5 Micron Air Filter 701S-24A

Models: 610-1, 620-1, 611-1, 621-1, 615
5 Micron Air Filter 701S-36A

Models: 630-1, 631-1
Oil Removal Filter 701S-48

Models: 610, 610-1, 620, 620-1, 611, 611-1, 621, 621-1, 615
   
Oil Removal Filter 701S-54

Models: 630, 630-1, 631, 631-1
Magnetic Mounting Base 610-26

Models: 610-1, 620-1, 630-1, 611-1, 621-1, 631-1
Dual Outlet Flex Nozzle 610-30

Models: 610, 610-1, 620, 620-1, 630, 630-1
   

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Vortec products are designed to conserve compressed air, reduce factory air-related noise and operating costs, increase equipment efficiently, and improve manufacturing methods and productivity. We believe you will find that all of the products we manufacture are user-friendly, easy to maintain, and are of the highest quality for long and reliable operation. Our entire staff is committed to top quality standards and continuous improvement in our manufacturing, customer service, and product support. Please Contact Us to request information regarding our Cold Air Gun products.